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Testing and Tagging
Procedures
The safety integrity of an electrical appliance is determined by
subjecting each appliance, to the appropriate visual and electrical test
procedure as required by the standard AS/NZS 3760 2003.
Using
state-of-the-art Portable Appliance Tester, OzTag carries out the
following testing procedures:
Tests with the Portable Appliance Tester:
§
Insulation test - This test is used to verify that adequate insulation
exists between the mains supply pins and the earth.
§
Earth bond test - This test is to ensure that the connection between the
earth pin in the mains plug and the metal casing of the appliance is
satisfactory and of sufficiently low resistance.
§
Continuity test- Tests for open or short circuits.
§
Polarity wire test - Tests for correct pin configuration.
§
Leakage test - This test shows the current being lost though leakage as
the difference in the currents flowing in the live and neutral
conductors while the appliance is powered and running.
§
Functionality test - This test is for correct push button or switching
operation of an appliances or the plugging operation of a connector.
Visual Inspections
§
Check for obvious external damage
§
Check defects-accessories, plugs or socket outlets
§
Check defects on connectors, casing or switches
§
Check supply cords
§
No exposed inner cords, external sheath not cut or damaged
§
Check cords are not tangled or exposed for tripping
Following
the test procedure, a thermal label is printed on site. This label meets
the requirements stated in the AS/NZS 3760:2203 standard as it
incorporates the following information.
§
Appliance bar code identity;
§
Description
/ serial number (if required);
§
Inspection Test Date;
§
Next Inspection Test Date;
§
Results of Inspection / Test;
§
Testing technician
§
Logo/name of client (if required)
Reports and Certificates:
(Sample Report)
All data collected, including location and test results, will be
integrated into one centrally administered database. OzTag will deliver
a copy of this report which is required under the AS/NZS 3760 Standard
to be kept on the site where the appliances are used.
Ownership of the data (legal responsibility) is that of the clients.
The OzTag Asset Register and Test Certificates include the following
information:
§
Appliance bar code identity
§
Description / serial number (if required)
§
Location: Includes; Type / Company / Site / Building / Level / Room
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Inspection Test Date
§
Next Inspection Test Date
§
Test technician
§
PAT serial number
§
Results of Inspection / Test
§
Comments
§
Certificate of Compliance1
Time taken to test:
The time taken will depend on the appliance. The average time taken to
thoroughly visual inspect, PAT test, label and re-plug an appliance is 5
to 10 minutes. This is an estimate only and will depend on the access
and state of appliance.
Approximately 100 appliances can be tested and tagged per day per
testing technician.
Failed
Appliances:
If an appliance fails any tests it must be removed from service
immediately. If it cannot be removed due to size or situation,
appropriate warning signage will be applied indicating the appliance is
unsafe to operate.
A nominated secure site is required to place any failed equipment.
Repairs
to Equipment that fail to pass the inspection:
OzTag
can administer the repairing of equipment that fails the tests. This
will reduce the down time of the item.
For most IEC leads, extension leads and power boards that don't pass the
inspection, OzTag keep a supply on hand to replace these items
minimizing down time and inconvenience.
Repairs to plug tops and sockets can take place on-site and the item
returned to service immediately.
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